{"id":2734,"date":"2017-03-16T17:27:45","date_gmt":"2017-03-16T16:27:45","guid":{"rendered":"https:\/\/rd-coach.com\/verification-of-a-flexible-clamp\/"},"modified":"2023-04-21T18:41:06","modified_gmt":"2023-04-21T16:41:06","slug":"verification-of-a-flexible-clamp","status":"publish","type":"post","link":"https:\/\/rd-coach.com\/en\/verification-of-a-flexible-clamp\/","title":{"rendered":"Verification of a flexible clamp"},"content":{"rendered":"\n<p>A flexible power terminal for connecting busbars for energy transport was developed by <a href=\"https:\/\/www.sefag-ag.ch\/\" target=\"_blank\" rel=\"noreferrer noopener\">Sefag Components AG<\/a> for a customer. To minimize the scope and cost of the test, I was asked to use FEM simulations to verify that the clamp design met the thermal and mechanical specifications.<\/p>\n\n<p>I modeled the terminal parametrically and used it to calculate coupled eddy current, thermal, and mechanical fields. Although the terminal is operated at line frequency, the eddy current effects were significant. My simulations showed that the equilibrium temperature at maximum current load and the mechanical strength in the event of a short circuit were within the customer&#8217;s specification.<\/p>\n\n<p>The parametric model design also allowed me to optimize the geometry of the clamp and thus reduce manufacturing costs.<\/p>\n\n<div class=\"wp-block-group is-layout-flex wp-block-group-is-layout-flex\">\n<figure class=\"wp-block-image size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/Simulation-Klemme.jpg\" alt=\"\" class=\"wp-image-1516\" width=\"500\" height=\"254\" srcset=\"https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/Simulation-Klemme.jpg 1000w, https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/Simulation-Klemme-300x152.jpg 300w, https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/Simulation-Klemme-768x389.jpg 768w\" sizes=\"auto, (max-width: 500px) 100vw, 500px\" \/><\/figure><\/div>\n\n<h4 class=\"wp-block-heading\">Targets and key figures<\/h4>\n\n<div class=\"wp-block-group has-custom-rdc-blau-sehr-hell-background-color has-background has-global-padding is-content-justification-left is-layout-constrained wp-container-core-group-is-layout-06628af8 wp-block-group-is-layout-constrained\" style=\"border-radius:2px;border-bottom-color:var(--wp--preset--color--custom-rdc-blau-hell);padding-top:0;padding-right:0;padding-bottom:0;padding-left:0\">\n<div class=\"wp-block-group alignwide is-layout-flex wp-container-core-group-is-layout-4a2fd98a wp-block-group-is-layout-flex\">\n<div class=\"wp-block-group has-global-padding is-content-justification-left is-layout-constrained wp-container-core-group-is-layout-31988000 wp-block-group-is-layout-constrained\" style=\"padding-top:10px;padding-right:20px;padding-bottom:10px;padding-left:20px\">\n<figure class=\"wp-block-image size-full is-resized is-style-default\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/ziel_blau-1-116x116-1.png\" alt=\"\" class=\"wp-image-479\" width=\"58\" height=\"58\"\/><\/figure><\/div>\n\n\n\n<div class=\"wp-block-uagb-icon-list uagb-block-50ba0d5b\"><div class=\"uagb-icon-list__wrap\">\n<div class=\"wp-block-uagb-icon-list-child uagb-block-058d1b0d\"><span class=\"uagb-icon-list__source-wrap\"><svg xmlns=\"https:\/\/www.w3.org\/2000\/svg\" viewbox=\"0 0 448 512\"><path d=\"M438.6 105.4C451.1 117.9 451.1 138.1 438.6 150.6L182.6 406.6C170.1 419.1 149.9 419.1 137.4 406.6L9.372 278.6C-3.124 266.1-3.124 245.9 9.372 233.4C21.87 220.9 42.13 220.9 54.63 233.4L159.1 338.7L393.4 105.4C405.9 92.88 426.1 92.88 438.6 105.4H438.6z\"><\/path><\/svg><\/span><span class=\"uagb-icon-list__label\">Simulation effort reduced by 30%<\/span><\/div>\n\n\n\n<div class=\"wp-block-uagb-icon-list-child uagb-block-d9ac11ed\"><span class=\"uagb-icon-list__source-wrap\"><svg xmlns=\"https:\/\/www.w3.org\/2000\/svg\" viewbox=\"0 0 448 512\"><path d=\"M438.6 105.4C451.1 117.9 451.1 138.1 438.6 150.6L182.6 406.6C170.1 419.1 149.9 419.1 137.4 406.6L9.372 278.6C-3.124 266.1-3.124 245.9 9.372 233.4C21.87 220.9 42.13 220.9 54.63 233.4L159.1 338.7L393.4 105.4C405.9 92.88 426.1 92.88 438.6 105.4H438.6z\"><\/path><\/svg><\/span><span class=\"uagb-icon-list__label\">Geometry optimized with multiphysics simulation<\/span><\/div>\n\n\n\n<div class=\"wp-block-uagb-icon-list-child uagb-block-66f1e90d\"><span class=\"uagb-icon-list__source-wrap\"><svg xmlns=\"https:\/\/www.w3.org\/2000\/svg\" viewbox=\"0 0 448 512\"><path d=\"M438.6 105.4C451.1 117.9 451.1 138.1 438.6 150.6L182.6 406.6C170.1 419.1 149.9 419.1 137.4 406.6L9.372 278.6C-3.124 266.1-3.124 245.9 9.372 233.4C21.87 220.9 42.13 220.9 54.63 233.4L159.1 338.7L393.4 105.4C405.9 92.88 426.1 92.88 438.6 105.4H438.6z\"><\/path><\/svg><\/span><span class=\"uagb-icon-list__label\">Final test with simulations simplified<\/span><\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n<div class=\"wp-block-group has-custom-rdc-blau-sehr-hell-background-color has-background has-global-padding is-content-justification-left is-layout-constrained wp-container-core-group-is-layout-06628af8 wp-block-group-is-layout-constrained\" style=\"border-radius:2px;border-bottom-color:var(--wp--preset--color--custom-rdc-blau-hell);padding-top:0;padding-right:0;padding-bottom:0;padding-left:0\">\n<div class=\"wp-block-group alignwide is-layout-flex wp-container-core-group-is-layout-4a2fd98a wp-block-group-is-layout-flex\">\n<div class=\"wp-block-group is-layout-flow wp-block-group-is-layout-flow\" style=\"padding-top:10px;padding-right:20px;padding-bottom:10px;padding-left:20px\">\n<figure class=\"wp-block-image size-full is-resized is-style-default\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/kalender2_blau-116x116-1.png\" alt=\"\" class=\"wp-image-505\" width=\"58\" height=\"58\"\/><\/figure><\/div>\n\n\n\n<p style=\"padding-top:5px;padding-right:5px;padding-bottom:5px;padding-left:5px\">October 2016 &#8211; March 2017<\/p>\n<\/div>\n<\/div>\n\n<div class=\"wp-block-group has-custom-rdc-blau-sehr-hell-background-color has-background has-global-padding is-content-justification-left is-layout-constrained wp-container-core-group-is-layout-06628af8 wp-block-group-is-layout-constrained\" style=\"border-radius:2px;border-bottom-color:var(--wp--preset--color--custom-rdc-blau-hell);padding-top:0;padding-right:0;padding-bottom:0;padding-left:0\">\n<div class=\"wp-block-group alignwide is-layout-flex wp-container-core-group-is-layout-4a2fd98a wp-block-group-is-layout-flex\">\n<div class=\"wp-block-group is-layout-flow wp-block-group-is-layout-flow\" style=\"padding-top:10px;padding-right:20px;padding-bottom:10px;padding-left:20px\">\n<figure class=\"wp-block-image size-full is-resized is-style-default\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/geld_blau-116x116-1.png\" alt=\"\" class=\"wp-image-537\" width=\"58\" height=\"58\"\/><\/figure><\/div>\n\n\n\n<p style=\"padding-top:5px;padding-right:5px;padding-bottom:5px;padding-left:5px\">Budget 50&#8217;000 CHF<\/p>\n<\/div>\n<\/div>\n\n<div class=\"wp-block-group has-custom-rdc-blau-sehr-hell-background-color has-background has-global-padding is-content-justification-left is-layout-constrained wp-container-core-group-is-layout-06628af8 wp-block-group-is-layout-constrained\" style=\"border-radius:2px;border-bottom-color:var(--wp--preset--color--custom-rdc-blau-hell);padding-top:0;padding-right:0;padding-bottom:0;padding-left:0\">\n<div class=\"wp-block-group alignwide is-layout-flex wp-container-core-group-is-layout-4a2fd98a wp-block-group-is-layout-flex\">\n<div class=\"wp-block-group is-layout-flow wp-block-group-is-layout-flow\" style=\"padding-top:10px;padding-right:20px;padding-bottom:10px;padding-left:20px\">\n<figure class=\"wp-block-image size-full is-resized is-style-default\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/publikum_blau-116x116-1.png\" alt=\"\" class=\"wp-image-539\" width=\"58\" height=\"58\"\/><\/figure><\/div>\n\n\n\n<p style=\"padding-top:5px;padding-right:5px;padding-bottom:5px;padding-left:5px\">Cooperation with four employees<\/p>\n<\/div>\n<\/div>\n\n<div class=\"wp-block-group has-custom-rdc-blau-sehr-hell-background-color has-background has-global-padding is-content-justification-left is-layout-constrained wp-container-core-group-is-layout-06628af8 wp-block-group-is-layout-constrained\" style=\"border-radius:2px;border-bottom-color:var(--wp--preset--color--custom-rdc-blau-hell);padding-top:0;padding-right:0;padding-bottom:0;padding-left:0\">\n<div class=\"wp-block-group alignwide is-layout-flex wp-container-core-group-is-layout-4a2fd98a wp-block-group-is-layout-flex\">\n<div class=\"wp-block-group is-layout-flow wp-block-group-is-layout-flow\" style=\"padding-top:10px;padding-right:20px;padding-bottom:10px;padding-left:20px\">\n<figure class=\"wp-block-image size-full is-resized is-style-default\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/fabrik2_blau-116x116-1.png\" alt=\"\" class=\"wp-image-540\" width=\"58\" height=\"58\"\/><\/figure><\/div>\n\n\n\n<p style=\"padding-top:5px;padding-right:5px;padding-bottom:5px;padding-left:5px\">Energy and electrical industry<\/p>\n<\/div>\n<\/div>\n\n<h4 class=\"wp-block-heading\">Testimonial<\/h4>\n\n<div class=\"wp-block-uagb-testimonial uagb-slick-carousel uagb-tm__arrow-outside uagb-block-1fa57d70 uagb-post__carousel_notset uagb-post__carousel_notset-tablet uagb-post__carousel_notset-mobile\"><div class=\"is-carousel uagb-tm__columns-1 uagb-tm__items\"><div class=\"uagb-testimonial__wrap  uagb-tm__imgicon-style-normal uagb-tm__image-position-bottom uagb-tm__bg-type-none \"><div class=\"uagb-tm__content\"><div class=\"uagb-tm__overlay\"><\/div><div class=\"uagb-tm__text-wrap\"><div class=\"uagb-tm__desc\">&#8220;The cooperation was always solution-oriented and very pleasant. The contact open and cooperative.<br\/>The level of commitment was very high.&#8221;<\/div><div class=\"uagb-tm__meta-inner\"><div class=\"uagb-tm__image-content\"><div class=\"uagb-tm__image\"><img decoding=\"async\" class=\"uagb-tm-img-src\" src=\"https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/Logo_sefag_components-s.jpg\" alt=\"\" width=\"100\" height=\"36\" loading=\"lazy\"\/><\/div><\/div><div class=\"uagb-testimonial-details\"><span class=\"uagb-tm__author-name\">Jonathan Hausheer  <\/span><span class=\"uagb-tm__company\">Project Manager &#8211; Sefag Components AG<\/span><\/div><\/div><\/div><\/div><\/div><\/div><\/div>\n\n<div class=\"wp-block-group is-content-justification-space-between is-nowrap is-layout-flex wp-container-core-group-is-layout-cb46ffcb wp-block-group-is-layout-flex\">\n<div class=\"wp-block-uagb-icon-list uagb-block-13f1dab1\"><div class=\"uagb-icon-list__wrap\">\n<div class=\"wp-block-uagb-icon-list-child uagb-block-2d46a8b2\"><a target=\"_blank\" aria-label=\"PDF\" rel=\"noopener noreferrer\" href=\"https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/04\/Projekt-Verifikation-einer-flexiblen-Klemme-230402.pdf\"> <\/a><span class=\"uagb-icon-list__source-wrap\"><svg xmlns=\"https:\/\/www.w3.org\/2000\/svg\" viewbox=\"0 0 512 512\"><path d=\"M480 352h-133.5l-45.25 45.25C289.2 409.3 273.1 416 256 416s-33.16-6.656-45.25-18.75L165.5 352H32c-17.67 0-32 14.33-32 32v96c0 17.67 14.33 32 32 32h448c17.67 0 32-14.33 32-32v-96C512 366.3 497.7 352 480 352zM432 456c-13.2 0-24-10.8-24-24c0-13.2 10.8-24 24-24s24 10.8 24 24C456 445.2 445.2 456 432 456zM233.4 374.6C239.6 380.9 247.8 384 256 384s16.38-3.125 22.62-9.375l128-128c12.49-12.5 12.49-32.75 0-45.25c-12.5-12.5-32.76-12.5-45.25 0L288 274.8V32c0-17.67-14.33-32-32-32C238.3 0 224 14.33 224 32v242.8L150.6 201.4c-12.49-12.5-32.75-12.5-45.25 0c-12.49 12.5-12.49 32.75 0 45.25L233.4 374.6z\"><\/path><\/svg><\/span><span class=\"uagb-icon-list__label\">PDF<\/span><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-uagb-icon-list uagb-block-f09f8384\"><div class=\"uagb-icon-list__wrap\">\n<div class=\"wp-block-uagb-icon-list-child uagb-block-2affa77c\"><a target=\"_self\" aria-label=\"Projekte\" rel=\"noopener noreferrer\" href=\"projects\"> <\/a><span class=\"uagb-icon-list__source-wrap\"><svg xmlns=\"https:\/\/www.w3.org\/2000\/svg\" viewbox=\"0 0 512 512\"><path d=\"M480 256c0 123.4-100.5 223.9-223.9 223.9c-48.86 0-95.19-15.58-134.2-44.86c-14.14-10.59-17-30.66-6.391-44.81c10.61-14.09 30.69-16.97 44.8-6.375c27.84 20.91 61 31.94 95.89 31.94C344.3 415.8 416 344.1 416 256s-71.67-159.8-159.8-159.8C205.9 96.22 158.6 120.3 128.6 160H192c17.67 0 32 14.31 32 32S209.7 224 192 224H48c-17.67 0-32-14.31-32-32V48c0-17.69 14.33-32 32-32s32 14.31 32 32v70.23C122.1 64.58 186.1 32.11 256.1 32.11C379.5 32.11 480 132.6 480 256z\"><\/path><\/svg><\/span><span class=\"uagb-icon-list__label\">Projects<\/span><\/div>\n<\/div><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>A flexible power terminal for connecting busbars for energy transport was developed by Sefag Components AG for a customer. To minimize the scope and cost of the test, I was asked to use FEM simulations to verify that the clamp design met the thermal and mechanical specifications. I modeled the terminal parametrically and used it [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":2232,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"wp-custom-template-projekte","format":"standard","meta":{"_acf_changed":false,"_uag_custom_page_level_css":"","footnotes":""},"categories":[68],"tags":[],"class_list":["post-2734","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-productdeveloper"],"aioseo_notices":[],"acf":[],"uagb_featured_image_src":{"full":["https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/RD-Coach_Problemloesung_header.jpg",2400,240,false],"thumbnail":["https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/RD-Coach_Problemloesung_header-150x150.jpg",150,150,true],"medium":["https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/RD-Coach_Problemloesung_header-300x30.jpg",300,30,true],"medium_large":["https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/RD-Coach_Problemloesung_header-768x77.jpg",768,77,true],"large":["https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/RD-Coach_Problemloesung_header-1024x102.jpg",1024,102,true],"1536x1536":["https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/RD-Coach_Problemloesung_header-1536x154.jpg",1536,154,true],"2048x2048":["https:\/\/rd-coach.com\/wp-content\/uploads\/2023\/03\/RD-Coach_Problemloesung_header-2048x205.jpg",2048,205,true]},"uagb_author_info":{"display_name":"rmsbe","author_link":"https:\/\/rd-coach.com\/en\/author\/rmsbe\/"},"uagb_comment_info":0,"uagb_excerpt":"A flexible power terminal for connecting busbars for energy transport was developed by Sefag Components AG for a customer. To minimize the scope and cost of the test, I was asked to use FEM simulations to verify that the clamp design met the thermal and mechanical specifications. I modeled the terminal parametrically and used it&hellip;","_links":{"self":[{"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/posts\/2734","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/comments?post=2734"}],"version-history":[{"count":8,"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/posts\/2734\/revisions"}],"predecessor-version":[{"id":3564,"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/posts\/2734\/revisions\/3564"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/media\/2232"}],"wp:attachment":[{"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/media?parent=2734"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/categories?post=2734"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rd-coach.com\/en\/wp-json\/wp\/v2\/tags?post=2734"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}